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Safety recall
NHTSA 25V796000 United States

Hyundai Sonata recall: Fuel System, Gasoline

Official safety recall 25V796000 published by NHTSA.

High risk

Contact an authorised dealer of the maker. Recall repairs are free of charge.

Campaign25V796000
ComponentFuel System, Gasoline
Report date2025-11-18
ManufacturerHyundai Motor America
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Affected vehicles

VehicleModel yearMarket
Hyundai Sonata2020United States
Hyundai Sonata2021United States
Hyundai Sonata2022United States
Hyundai Sonata2023United States

The problem

Hyundai Motor America (Hyundai) is recalling certain 2020-2023 Sonata vehicles. A damaged check valve can allow air to enter the fuel tank, causing it to expand and contact hot exhaust components, melting the tank.

A melted fuel tank can leak, increasing the risk of a fire.

The official remedy

Dealers will inspect and replace the check valve. The fuel tank assembly will be inspected for damage and replaced if necessary. Additionally, dealers will inspect and update the engine control unit software. All repairs will be performed as necessary, free of charge. Owner notification letters were mailed beginning March 13, 2026. Owners may contact Hyundai customer service at 1-855-371-9460. Hyundai's number for this recall is 286. Vehicle Identification Numbers (VINs) involved in this recall became searchable on NHTSA.gov on November 19, 2025.