P0402: Exhaust Gas Recirculation "A" Flow Excessive Detected
More exhaust gas is being recirculated than the engine control unit commanded.
Normal risk
The engine may idle roughly or stall. Have it checked soon.
Short answer · Can I keep driving with P0402?
With care. Too much EGR at idle makes the engine run roughly or stall. Have the EGR valve checked soon.
What does P0402 mean?
Code P0402 means the EGR flow is higher than expected, often because the valve is stuck open with carbon or its control is faulty. At idle this dilutes the mixture and the engine runs poorly.
What the car does when the code is set
The check engine light comes on. Most cars drive normally, though some petrol engines knock under load and some diesels feel less smooth. Nitrogen oxide emissions are higher.
How the system works
Exhaust gas recirculation feeds a controlled amount of exhaust gas back into the intake. The inert exhaust gas lowers the peak combustion temperature, which reduces nitrogen oxide (NOx) emissions and, on petrol engines, helps prevent knocking. An electrically or vacuum-operated valve controls the flow, and many engines have a cooler to lower the gas temperature. The engine control unit checks the flow by watching the intake pressure, air-flow reading or a position sensor while it opens the valve. If the change is smaller than expected, it stores an insufficient-flow code.
Common symptoms
Possible causes
Listed without ranking. The cause on your car depends on make, engine and mileage — see the maker notes below.
- Carbon in the EGR valve or passagesThe most common cause, especially on diesels and direct-injection petrol engines.
- EGR valve stuckThe valve does not open as far as commanded.
- Faulty EGR position or pressure sensorThe control unit cannot measure the flow correctly.
- Vacuum or wiring faultOn vacuum-operated valves, a leaking hose or a faulty solenoid.
How it is diagnosed
- Command the valve with a scan toolMany scan tools can open the EGR valve and show its position. Compare commanded and actual position.
- Inspect for carbonRemove the valve and look at it and the passages. Heavy carbon must be cleaned or the parts replaced.
- Check the sensorsCheck the readings of the EGR position sensor and the intake pressure sensor.
- Clear and test-driveAfter the repair, clear the code and drive at varying loads to let the monitor run.
Questions about P0402
Why does the engine stall at idle with P0402?
Exhaust gas does not burn. Too much of it at idle leaves too little fresh air and fuel for stable running.
Can the EGR valve simply be blocked off?
Removing or blocking the EGR system breaks emission rules in most countries and can fail an inspection. It is not a legal repair.
Does driving style affect EGR clogging?
Yes. Many short trips and long idling increase carbon build-up. Regular longer drives at higher load help.