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XC90

Volvo XC90: official NHTSA recalls, fault code help and maintenance guides.

Volvo XC90Licensed photo · Photo credit
MakeVolvo
ClassStandard SUV
Model years (US)2003–2014, 2016–2027
New registrations (EU)2002–2026
Recall dataNHTSA (United States)
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Generations and technical specifications

Volvo XC90 – Second generation2015–present
Volvo XC90 – Second generation
SpecificationValue
Production2015–present
Model years2016–present (US)
Body styles5-door 2-3 row, SUV
PlatformVolvo SPA platform
EnginesPetrol
2.0 L Drive-E turbo I4
2.0 L Drive-E twincharged I4
2.0 L B4204T27 Drive-E twincharged mild hybrid I4
2.0 L Drive-E twincharged PHEV I4
2.0 L D420T2 Drive-E turbo mild hybrid I4
Diesel
2.0 L Drive-E turbo I4
Electric motor14 hp B-ISG (B5/B6 MHEV)
Permanent Magnet Synchronous Motors (T8 Twin Engine/T8 Recharge)
Transmissions8-speed Aisin AW TG-81SC Geartronic automatic
DrivetrainMHEV (B5/B6)
Plug-in hybrid (T8)
Battery48V lithium-ion battery (MHEV)
9.2 kWh lithium-ion battery (2014–2018)
11.6 kWh (2019–present)
18.8 kWh (2021–present)
Wheelbase2,984 mm
Length4,950 mm
Width1,923 mm
Height1,776 mm
Kerb weight2,078–2,343 kg
AssemblySweden: Torslanda (Torslandaverken)
Malaysia: Shah Alam (VCMM)
India: Bengaluru (Volvo Trucks)
DesignerThomas Ingenlath
Robin Page (interior designer)
Volvo XC90 – First generation2002–2016
Volvo XC90 – First generation
SpecificationValue
ProductionAugust 2002–2014 (XC90)
2014–2016 (XC Classic)
Model years2003–2014 (XC90)
2014–2016 (XC Classic)
PlatformVolvo P2 platform
EnginesPetrol
2.5 L B5254T2 turbo I5
2.9 L B6294T twin-turbo I6
3.2 L SI6 I6
4.4 L B8444S V8
Diesel
2.4 L D5244T4/T5 turbo I5
Transmissions6-speed Volvo M66 manual
4-speed GM 4T65 AWD automatic
5-speed Aisin AW55-50/51SN automatic
6-speed Aisin TF-80SC automatic
Wheelbase2003–2004 &
2007–2016: 2,857 mm
2005–2006: 2,859 mm
Length2003–2006: 4,821 mm
2007–2016: 4,807 mm
Width2003–2012: 1,909 mm
2013–2016: 1,935 mm
Height1,784 mm
Kerb weight2,020–2,160 kg
AssemblySweden: Torslanda (Torslandaverken)
China: Daqing (Daqing Volvo Car Manufacturing)
Malaysia: Shah Alam (SMA)
DesignerDoug Frasher (1999)

Engines and transmissions

Model yearsEngineTransmissionDriveFuel
2023–20272.0 L, 4 cyl mild hybrid8-speed automaticAll-wheel drivePetrol (premium)
2016–20262.0 L, 4 cyl plug-in hybrid8-speed automaticAll-wheel drivePetrol (premium) and electricity
2016–20222.0 L, 4 cyl8-speed automaticAll-wheel drivePetrol (premium)
2016–20222.0 L, 4 cyl8-speed automaticFront-wheel drivePetrol (premium)
2010–20143.2 L, 6 cyl6-speed automaticAll-wheel drivePetrol (regular)
2009–20143.2 L, 6 cyl6-speed automaticFront-wheel drivePetrol (regular)
2010–20114.4 L, 8 cyl6-speed automaticAll-wheel drivePetrol (regular)
20093.2 L, 6 cyl6-speed automaticFour-wheel or all-wheel drivePetrol (regular)
20094.4 L, 8 cyl6-speed automaticFour-wheel or all-wheel drivePetrol (regular)
2007–20083.2 L, 6 cyl6-speed automaticFour-wheel or all-wheel drivePetrol (premium)
2007–20083.2 L, 6 cyl6-speed automaticFront-wheel drivePetrol (premium)
2005–20084.4 L, 8 cyl6-speed automaticFour-wheel or all-wheel drivePetrol (premium)
+3 more configurations

Fuel economy (EPA)

Model yearsConfigurationCombinedCityHighwayElectric range
2023–20272.0 L, 4 cyl mild hybrid · 8-speed automatic · All-wheel drive9.0–10.7 L/100 km10.2–11.8 L/100 km7.8–9.0 L/100 km–
2016–20262.0 L, 4 cyl plug-in hybrid · 8-speed automatic · All-wheel drive8.7–9.4 L/100 km9.0–9.8 L/100 km7.8–8.7 L/100 km23–58 km
2016–20222.0 L, 4 cyl · 8-speed automatic · All-wheel drive9.8–11.2 L/100 km10.7–13.1 L/100 km8.4–9.4 L/100 km–
2016–20222.0 L, 4 cyl · 8-speed automatic · Front-wheel drive9.4–9.8 L/100 km10.7–11.2 L/100 km7.8–9.0 L/100 km–
2010–20143.2 L, 6 cyl · 6-speed automatic · All-wheel drive13.1–13.8 L/100 km14.7–15.7 L/100 km10.2–11.2 L/100 km–
2007–20143.2 L, 6 cyl · 6-speed automatic · Front-wheel drive12.4–14.7 L/100 km14.7–16.8 L/100 km9.8–11.8 L/100 km–
2010–20114.4 L, 8 cyl · 6-speed automatic · All-wheel drive14.7–15.7 L/100 km16.8–18.1 L/100 km11.2–12.4 L/100 km–
2007–20093.2 L, 6 cyl · 6-speed automatic · Four-wheel or all-wheel drive13.8–14.7 L/100 km16.8 L/100 km11.8 L/100 km–
2005–20094.4 L, 8 cyl · 6-speed automatic · Four-wheel or all-wheel drive15.7 L/100 km18.1 L/100 km12.4 L/100 km–
2003–20072.5 L, 5 cyl · 5-speed automatic · Four-wheel or all-wheel drive13.1–13.8 L/100 km14.7–15.7 L/100 km10.7–11.8 L/100 km–
2003–20072.5 L, 5 cyl · 5-speed automatic · Front-wheel drive12.4–13.1 L/100 km14.7–15.7 L/100 km10.7–11.2 L/100 km–
2003–20052.9 L, 6 cyl · 4-speed automatic · Four-wheel or all-wheel drive14.7 L/100 km16.8 L/100 km12.4 L/100 km–

Values are the official EPA label figures for each model year, shown as the lowest and highest value for the configuration. Electric models show energy use per 100 km. Real-world consumption depends on driving style, weather and load. Luggage and passenger volumes follow the EPA measuring method and can differ from the VDA figures used in Europe.

EU type-approval data

YearsPowertrainEnginePowerMassCO₂Electric range
2020–2021, 2023–2025Petrol hybrid1969 cm³184 kW (250 PS)2080–2120 kg192–201 g/km (WLTP)–
2022–2025Petrol plug-in hybrid1969 cm³228 kW (310 PS)2297–2365 kg30–33 g/km (WLTP)68–71 km · 196–211 Wh/km
2019–2025Diesel hybrid1969 cm³173 kW (235 PS)2121–2172 kg175–188 g/km (WLTP)–
2020–2021Petrol plug-in hybrid1969 cm³223 kW (303 PS)2320–2327 kg62–67 g/km (WLTP)47–49 km · 160–194 Wh/km
2018–2020Petrol1969 cm³184 kW (250 PS)1970–2012 kg215–223 g/km (WLTP)–
2016–2020Diesel1969 cm³173 kW (235 PS)1997–2170 kg185–212 g/km (WLTP)–
2015–2019Diesel1969 cm³140 kW (190 PS)1926–2085 kg136 g/km (NEDC)–
2015–2018Petrol-electric1969 cm³235 kW (320 PS)2280–2287 kg49 g/km (NEDC)182 Wh/km
2015–2017Petrol1969 cm³235 kW (320 PS)2024–2166 kg186 g/km (NEDC)–
2015–2016Diesel1969 cm³165 kW (224 PS)1999–2130 kg152 g/km (NEDC)–
2011–2014Diesel2400 cm³120 kW (163 PS)2127–2139 kg212–216 g/km (NEDC)–
2011–2014Diesel2400 cm³147 kW (200 PS)2144–2212 kg215–219 g/km (NEDC)–

Years are registration years. Each range runs from the 10th to the 90th percentile of the values reported for new registrations; it is not an average. Mass is the mass in running order. For electric cars the power is the type-approval net power, which can be lower than the peak power in brochures.

Key specifications

Key specifications
SpecificationValue
EPA size classStandard SUV, SUV
Model years in EPA data2003–2014, 2016–2027
PowertrainsMild hybrid, Plug-in hybrid, Petrol
Engine displacement2.0–4.4 L
Cylinders4, 5, 6, 8
Transmission typesAutomatic
DriveAll-wheel drive, Front-wheel drive, Four-wheel or all-wheel drive
FuelPetrol (premium), Petrol (premium) and electricity, Petrol (regular)
Configurations listed79
Forced inductionTurbo- and supercharged (on some versions)
Start-stop systemOn some versions
Electric motor (EPA)34 and 107 kW 3-phase Sync.; 34 and 65 kW 3-phase Sync.; 34 and 65 kW DCPM
Luggage volume (EPA)1,189–1,331 L
Passenger volume (EPA)2,860–2,945 L
Powertrains (EU)Petrol hybrid, Petrol plug-in hybrid, Diesel, Diesel hybrid
Engine displacement (EU)1,969–2,400 cm³
Power (EU)120–228 kW (163–310 PS)
Mass in running order (EU)1,926–2,365 kg
Wheelbase (EU)2,857–2,984 mm

Years and markets

Years and markets
SpecificationValue
Model years (US)2003–2014, 2016–2027
New registrations (EU)2002–2026

Owner complaints (NHTSA)

ComponentComplaintsMost reported model years
Electrical system2762003, 2004, 2005
Transmission and drivetrain2752003, 2004, 2005
Engine and cooling1622003, 2004, 2005
Fuel and propulsion1382003, 2004, 2005
Lights712004, 2005, 2006
Airbags472003, 2004, 2005
Steering452003, 2004, 2005
Brakes452003, 2004, 2007
Suspension422003, 2004, 2006
Body and structure352003, 2004, 2005

Source: complaints filed by owners with the U.S. National Highway Traffic Safety Administration (NHTSA) for model years 2003–2014: 957 complaints, 17 with a crash and 20 with a fire. Complaints are owner reports that NHTSA has not verified, and one complaint can name more than one component. More complaints can also mean more cars sold.

Recalls

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