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Cavalier

Chevrolet Cavalier: official NHTSA recalls, fault code help and maintenance guides.

Chevrolet CavalierLicensed photo · Photo credit
MakeChevrolet
ClassCompact car
Model years (US)2000–2005
Recall dataNHTSA (United States)
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Generations and technical specifications

Chevrolet Cavalier – Fourth generation2016–2021
Chevrolet Cavalier – Fourth generation
SpecificationValue
Production2016–2021
Body styles4-door sedan
LayoutFront-engine, front-wheel-drive
PlatformDelta II platform
Engines1.5 L S-TEC III I4
Transmissions5-speed manual
6-speed automatic
Wheelbase2,600 mm
Length4,544 mm
Width1,779 mm
Height1,467 mm
AssemblyChina: Wuhan, Hubei (SAIC-GM)
Chevrolet Cavalier – Third generation1994–2005
Chevrolet Cavalier – Third generation
SpecificationValue
ProductionAugust 1994–October 2005
Model years1995–2005
Body styles2-door convertible
2-door coupe
4-door sedan
PlatformGeneral Motors J platform
(Series 1J)
Engines2,189 cm³ LN2 OHV I4
2,198 cm³ L61/L42 DOHC I4
2,260 cm³ LD2 DOHC I4
2,392 cm³ LD9 DOHC I4
Transmissions3-speed 3T40 automatic
4-speed 4T40-E automatic
5-speed Getrag F23 manual
5-speed Getrag 282 manual
5-speed Isuzu manual
Wheelbase2,644 mm
Length1995–97: 4,580 mm
1998–2002: 4,590 mm
2003–05: 4,595 mm
Width2-Door: 1,745 mm
4-Door: 1,725 mm
Height1995–97 Coupe: 1,351 mm
1995–97 Sedan: 1,392 mm
1995–97 Convertible: 1,369 mm
1998–2005 Coupe: 1,346 mm
1998–99 Convertible: 1,374 mm
1998–2005 Sedan: 1,389 mm
2000–02 Convertible: 1,364 mm
Kerb weight1,162–1,315 kg
AssemblyLordstown, Ohio, United States (Lordstown Assembly: 1995–2005)
Lansing, Michigan, United States (Lansing Car Assembly: 1995–1998 coupe)
Lansing, Michigan, United States (Lansing Craft Centre: 1995–2000 convertible)
Ramos Arizpe, Coahuila, Mexico (Ramos Arizpe Assembly: 1995–2004)
Valencia, Carabobo, Venezuela
DesignerChuck Jordan (1991)

Engines and transmissions

Model yearsEngineTransmissionDriveFuel
2000–20052.2 L, 4 cyl4-speed automaticFront-wheel drivePetrol (regular)
2000–20052.2 L, 4 cyl5-speed manualFront-wheel drivePetrol (regular)
2001–20042.2 L, 4 cyl4-speed automaticFront-wheel drivePetrol or natural gas
2000–20022.4 L, 4 cyl4-speed automaticFront-wheel drivePetrol (regular)
2000–20022.4 L, 4 cyl5-speed manualFront-wheel drivePetrol (regular)
2000–20012.2 L, 4 cyl3-speed automaticFront-wheel drivePetrol (regular)
20002.2 L, 4 cyl3-speed automaticFront-wheel drivePetrol or natural gas

Fuel economy (EPA)

Model yearsConfigurationCombinedCityHighway
2000–20052.2 L, 4 cyl · 4-speed automatic · Front-wheel drive9.4–10.2 L/100 km11.2–11.8 L/100 km7.6–8.4 L/100 km
2000–20052.2 L, 4 cyl · 5-speed manual · Front-wheel drive8.7–9.8 L/100 km10.2–11.8 L/100 km7.1–7.8 L/100 km
2000–20022.4 L, 4 cyl · 4-speed automatic · Front-wheel drive10.2–11.2 L/100 km12.4–13.1 L/100 km8.4–9.0 L/100 km
2000–20022.4 L, 4 cyl · 5-speed manual · Front-wheel drive9.8–10.2 L/100 km11.8–12.4 L/100 km7.8–8.1 L/100 km
2000–20012.2 L, 4 cyl · 3-speed automatic · Front-wheel drive10.2–10.7 L/100 km11.8 L/100 km8.7–9.4 L/100 km

Values are the official EPA label figures for each model year, shown as the lowest and highest value for the configuration. Electric models show energy use per 100 km. Real-world consumption depends on driving style, weather and load. Luggage and passenger volumes follow the EPA measuring method and can differ from the VDA figures used in Europe.

Key specifications

Key specifications
SpecificationValue
EPA size classCompact car, Subcompact car
Model years in EPA data2000–2005
PowertrainsPetrol, Bi-fuel
Engine displacement2.2–2.4 L
Cylinders4
Transmission typesAutomatic, Manual
DriveFront-wheel drive
FuelPetrol (regular), Petrol or natural gas
Configurations listed27
Luggage volume (EPA)198–396 L
Passenger volume (EPA)2,605 L

Years and markets

Years and markets
SpecificationValue
Model years (US)2000–2005

Owner complaints (NHTSA)

ComponentComplaintsMost reported model years
Electrical system6772003, 2004, 2005
Fuel and propulsion5102000, 2001, 2003
Engine and cooling1932000, 2001, 2003
Brakes1882000, 2001, 2003
Transmission and drivetrain1322000, 2001, 2004
Lights1202000, 2002, 2003
Steering1192000, 2001, 2003
Visibility and wipers1182000, 2003, 2004
Airbags972000, 2001, 2003
Body and structure912000, 2001, 2005

Source: complaints filed by owners with the U.S. National Highway Traffic Safety Administration (NHTSA) for model years 2000–2005: 2124 complaints, 132 with a crash and 33 with a fire. Complaints are owner reports that NHTSA has not verified, and one complaint can name more than one component. More complaints can also mean more cars sold.

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