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S60

Volvo S60: official NHTSA recalls, fault code help and maintenance guides.

Volvo S60Licensed photo · Photo credit
MakeVolvo
ClassCompact car
Model years (US)2001–2009, 2011–2026
New registrations (EU)2000–2025
Recall dataNHTSA (United States)
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Generations and technical specifications

Volvo S60 (third generation)2018–present
Volvo S60 (third generation)
SpecificationValue
Production2018–2024 (North America and Europe)
2018–present (China)
Model years2019–2025 (North America and Europe)
2019–present (China and select Asia-Pacific countries)
PlatformScalable Product Architecture (SPA)
EnginesPetrol
2.0 L VEP4 T5 turbo I4
2.0 L VEP4 T6 twincharged I4
Hybrid
2.0 L VEP4 T6 TE twincharged I4
2.0 L VEP4 T8 TE twincharged I4
Electric motorPermanent magnet synchronous (T6/T8 Twin Engine)
Transmissions8-speed Aisin TG-81SC automatic
8-speed Aisin TG-81SD automatic
DrivetrainPlug-in hybrid (Twin Engine)
Mild hybrid
Battery9.2 kWh lithium-ion battery
18.8 kWh lithium-ion battery
Wheelbase2,872 mm
Length4,761 mm
Width1,850 mm
Height1,431 mm
Kerb weight1,680–2,020 kg
ClassCompact executive car
AssemblyUnited States: Ridgeville, South Carolina ({{abbr|VCCH|Volvo Car Charleston Plant}})
India: Bengaluru (Volvo Trucks)
Malaysia: Shah Alam (VCMM; 2020)
China: Daqing (Daqing Volvo Car Manufacturing)
DesignerT. Jon Mayer
Volvo S60 (second generation)2010–2019
Volvo S60 (second generation)
SpecificationValue
Production2010–2018
Model years2011–2018 (S60)
2015–2019 (S60L)
PlatformVolvo P3 platform
Engines1596 cc B4164T turbo I4
1596 cc B4164T2 turbo FFV I4 (T4F)
1969 cc B4204T11 turbo I4
1969 cc B4204T43 twincharged I4
1999 cc B4204T6/T7 turbo I4
1999 cc B4204T9 twincharged I4
2497 cc B5254T12 turbo I5
2952 cc B6304T4/T5 turbo I6
diesel
1560 cc D4162T turbo I4
1969 cc D4204T5/T8/T9/T11/T14 turbo I4
1984 cc D5204T3/T7/T21 turbo I5
2400 cc D5244T10/T11/T15 twin-turbo I5
Transmissions6-speed Volvo M66 manual
6-speed Aisin TF-80SC automatic
8-speed Aisin TG-81SC automatic
6-speed GETRAG MPS 6 – 7 Power Shift Dual Clutch automatic
Wheelbase2,775 mm
2,855 mm (S60L)
Length4,628 mm
4,708 mm (S60L)
Width1,865 mm
Height1,484 mm
Kerb weight1,570–1,766 kg
ClassCompact executive car
AssemblySweden: Torslanda
India: Bengaluru (Volvo Trucks)
Malaysia: Shah Alam (VCMM)
China: Chengdu (Zhongjia Automobile Manufacturing (Chengdu) Co., Ltd.)
DesignerÖrjan Sterner (exterior)
Jonathan Disley
Tony Hunter (interior)
Volvo S60 (first generation)2000–2010
Volvo S60 (first generation)
SpecificationValue
Production2000–2009
Model years2001–2010
LayoutFront-engine, front-wheel-drive
Front-engine, four-wheel-drive
PlatformVolvo P2 platform
Enginespetrol
1,984 cm³ B5204T5 turbo I5
2,319 cm³ B5234T3 turbo I5
2,435 cm³ B5244S/S2 I5
2,435 cm³ B5244SG I5 (petrol / LPG / CNG)
2,435 cm³ B5244T/T3/T5 turbo I5
2,521 cm³ B5254T2/T2-R turbo I5
diesel
2,401 cm³ D5244T turbodiesel I5
Transmissions5-speed Volvo M56 manual
5-speed Volvo M58 manual
6-speed Volvo M66 manual
5-speed Aisin AW55-50/51SN automatic
6-speed Aisin TF-80SC automatic
Wheelbase2,713 mm (2001–2002)
2,715 mm (2003–2009)
Length4,581 mm (2001–2005)
4,602 mm (2006–2009)
4,605 mm (2003–2005, S60 R)
4,638 mm (2006–2009, S60 R)
Width1,813 mm (2001–2005)
1,823 mm (2006–2009)
Height1,433 mm
1,397 mm (2003–2005, S60 R)
1,436 mm (2006–2007, S60 R)
Kerb weight1,475–1,700 kg
ClassCompact executive car
AssemblySweden: Torslanda (Torslandaverken)
Belgium: Ghent (VCG)
Malaysia: Shah Alam (SMA)
DesignerGéza Lóczi (1997)

Engines and transmissions

Model yearsEngineTransmissionDriveFuel
2023–20252.0 L, 4 cyl mild hybrid8-speed automaticAll-wheel drivePetrol (premium)
2023–20252.0 L, 4 cyl mild hybrid8-speed automaticFront-wheel drivePetrol (premium)
2019–20252.0 L, 4 cyl plug-in hybrid8-speed automaticAll-wheel drivePetrol (premium) and electricity
2016–20222.0 L, 4 cyl8-speed automaticAll-wheel drivePetrol (premium)
2015–2016, 2019–20222.0 L, 4 cyl8-speed automaticFront-wheel drivePetrol (premium)
2017–20182.0 L, 4 cyl8-speed automaticAll-wheel drivePetrol (regular)
2015–20182.0 L, 4 cyl8-speed automaticFront-wheel drivePetrol (regular)
2013–20162.5 L, 5 cyl6-speed automaticAll-wheel drivePetrol (regular)
2011–20163.0 L, 6 cyl6-speed automaticAll-wheel drivePetrol (regular)
2012–20142.5 L, 5 cyl6-speed automaticFront-wheel drivePetrol (regular)
20092.4 L, 5 cyl5-speed automaticFront-wheel drivePetrol (regular)
20092.5 L, 5 cyl5-speed automaticFour-wheel or all-wheel drivePetrol (regular)
+11 more configurations

Fuel economy (EPA)

Model yearsConfigurationCombinedCityHighwayElectric range
2023–20252.0 L, 4 cyl mild hybrid · 8-speed automatic · All-wheel drive8.4 L/100 km9.4 L/100 km6.9–7.1 L/100 km–
2023–20252.0 L, 4 cyl mild hybrid · 8-speed automatic · Front-wheel drive7.8 L/100 km8.7–9.0 L/100 km6.5–6.7 L/100 km–
2019–20252.0 L, 4 cyl plug-in hybrid · 8-speed automatic · All-wheel drive7.6–7.8 L/100 km7.8–8.4 L/100 km6.9–7.1 L/100 km35–64 km
2016–20222.0 L, 4 cyl · 8-speed automatic · All-wheel drive8.4–10.7 L/100 km9.4–11.8 L/100 km7.1–8.7 L/100 km–
2015–20222.0 L, 4 cyl · 8-speed automatic · Front-wheel drive7.8–8.7 L/100 km9.0–10.2 L/100 km6.4–7.4 L/100 km–
2013–20162.5 L, 5 cyl · 6-speed automatic · All-wheel drive10.2 L/100 km11.8 L/100 km8.1–8.4 L/100 km–
2011–20163.0 L, 6 cyl · 6-speed automatic · All-wheel drive10.7–11.2 L/100 km12.4–13.1 L/100 km8.4–9.4 L/100 km–
2012–20142.5 L, 5 cyl · 6-speed automatic · Front-wheel drive9.8–10.2 L/100 km11.2–11.8 L/100 km7.8 L/100 km–
2001–20092.4 L, 5 cyl · 5-speed automatic · Front-wheel drive10.2–11.2 L/100 km12.4–13.1 L/100 km8.4–9.0 L/100 km–
2003–20092.5 L, 5 cyl · 5-speed automatic · Four-wheel or all-wheel drive11.2–13.1 L/100 km13.1–14.7 L/100 km9.0–10.7 L/100 km–
2004–20092.5 L, 5 cyl · 5-speed automatic · Front-wheel drive10.2–10.7 L/100 km12.4 L/100 km8.4–8.7 L/100 km–
2005–20082.4 L, 5 cyl · 6-speed manual · Front-wheel drive11.2 L/100 km13.1 L/100 km9.0 L/100 km–
+6 more configurations

Values are the official EPA label figures for each model year, shown as the lowest and highest value for the configuration. Electric models show energy use per 100 km. Real-world consumption depends on driving style, weather and load. Luggage and passenger volumes follow the EPA measuring method and can differ from the VDA figures used in Europe.

EU type-approval data

YearsPowertrainEnginePowerMassCO₂Electric range
2020–2025Petrol hybrid1969 cm³145 kW (197 PS)1715–1786 kg139–152 g/km (WLTP)–
2022–2025Petrol plug-in hybrid1969 cm³228 kW (310 PS)2039 kg16–19 g/km (WLTP)85–93 km · 162–179 Wh/km
2020–2024Petrol hybrid1969 cm³120 kW (163 PS)1715–1733 kg140–153 g/km (WLTP)–
2020–2024Petrol hybrid1969 cm³184 kW (250 PS)1752–1832 kg153–164 g/km (WLTP)–
2020–2024Petrol plug-in hybrid1969 cm³186 kW (253 PS)2039–2048 kg16–41 g/km (WLTP)55–93 km · 155–172 Wh/km
2019–2022Petrol plug-in hybrid1969 cm³223 kW (303 PS)2048 kg40–42 g/km (WLTP)50–59 km · 140–168 Wh/km
2015–2021Petrol1969 cm³140 kW (190 PS)1540–1719 kg166–181 g/km (WLTP)–
2019–2021Petrol1969 cm³184 kW (250 PS)1677–1747 kg167–182 g/km (WLTP)–
2015–2019Petrol1498 cm³112 kW (152 PS)1526–1608 kg134 g/km (NEDC)–
2015–2019Diesel1969 cm³88 kW (120 PS)1518–1566 kg99–113 g/km (NEDC)–
2015–2019Diesel1969 cm³110 kW (150 PS)1526–1679 kg102–113 g/km (NEDC)–
2015–2018Petrol1969 cm³112 kW (152 PS)1531–1609 kg131 g/km (NEDC)–
2013–2018Petrol1969 cm³180 kW (245 PS)1557–1664 kg139–145 g/km (NEDC)–
2015–2018Diesel1969 cm³140 kW (190 PS)1547–1701 kg102–113 g/km (NEDC)–
2015–2018Diesel2400 cm³140 kW (190 PS)1664–1746 kg143 g/km (NEDC)–
2013–2016Diesel1969 cm³133 kW (181 PS)1550–1701 kg99–109 g/km (NEDC)–
2011–2015Petrol1596 cm³110 kW (150 PS)1482–1592 kg129–159 g/km (NEDC)–
2011–2015Petrol1596 cm³132 kW (179 PS)1486–1599 kg134–173 g/km (NEDC)–
2011–2015Diesel1560 cm³84 kW (114 PS)1488–1618 kg103–114 g/km (NEDC)–
2012–2015Diesel1984 cm³100 kW (136 PS)1569–1668 kg114–126 g/km (NEDC)–
2011–2015Diesel2400 cm³158 kW (215 PS)1580–1756 kg119–166 g/km (NEDC)–
2011–2014Diesel1984 cm³120 kW (163 PS)1551–1673 kg114–154 g/km (NEDC)–
2010–2012Petrol1999 cm³–1545–1668 kg184–193 g/km (NEDC)–
2011–2012Diesel2400 cm³151 kW (205 PS)1593–1760 kg139–179 g/km (NEDC)–

Years are registration years. Each range runs from the 10th to the 90th percentile of the values reported for new registrations; it is not an average. Mass is the mass in running order. For electric cars the power is the type-approval net power, which can be lower than the peak power in brochures.

Key specifications

Key specifications
SpecificationValue
EPA size classCompact car
Model years in EPA data2001–2009, 2011–2025
PowertrainsMild hybrid, Plug-in hybrid, Petrol
Engine displacement2.0–3.0 L
Cylinders4, 5, 6
Transmission typesAutomatic, Manual
DriveFront-wheel drive, All-wheel drive, Four-wheel or all-wheel drive
FuelPetrol (premium), Petrol (premium) and electricity, Petrol (regular)
Configurations listed123
Forced inductionTurbo- and supercharged (on some versions)
Start-stop systemOn some versions
Electric motor (EPA)34 and 107 kW 3-phase Sync.; 34 kW 3-phase Sync.; 34 and 65 kW 3-phase Sync.
Luggage volume (EPA)340–396 L
Passenger volume (EPA)2,577–2,718 L
Powertrains (EU)Petrol, Petrol hybrid, Diesel
Engine displacement (EU)1,498–2,400 cm³
Power (EU)84–184 kW (114–250 PS)
Mass in running order (EU)1,482–1,832 kg
Wheelbase (EU)2,776–2,872 mm

Years and markets

Years and markets
SpecificationValue
Model years (US)2001–2009, 2011–2026
New registrations (EU)2000–2025

Owner complaints (NHTSA)

ComponentComplaintsMost reported model years
Engine and cooling3162004, 2012, 2013
Fuel and propulsion2632001, 2002, 2004
Electrical system2062001, 2002, 2003
Speed control and cruise1232001, 2002, 2003
Transmission and drivetrain842001, 2002, 2004
Airbags702002, 2003, 2004
Tyres582001, 2002, 2004
Brakes502001, 2004, 2012
Body and structure492002, 2003, 2012
Lights362001, 2003, 2004

Source: complaints filed by owners with the U.S. National Highway Traffic Safety Administration (NHTSA) for model years 2001–2009, 2011–2018: 1203 complaints, 55 with a crash and 27 with a fire. Complaints are owner reports that NHTSA has not verified, and one complaint can name more than one component. More complaints can also mean more cars sold.

Recalls

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