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Expedition

Ford Expedition: official NHTSA recalls, fault code help and maintenance guides.

Ford ExpeditionLicensed photo · Photo credit
MakeFord
ClassStandard SUV
Model years (US)2000–2027
New registrations (EU)2003–2004, 2006–2008, 2011, 2013, 2018–2021, 2024–2025
Recall dataNHTSA (United States)
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Generations and technical specifications

Ford Expedition – Fifth generation2025–present
Ford Expedition – Fifth generation
SpecificationValue
Model codeU717
ProductionJanuary 6, 2025 – present
Model years2025–present
PlatformFord T3 platform
EnginesFord EcoBoost D35 3.5 L Twin-Turbo V6
TransmissionsFord 10-speed 10R80 SelectShift automatic
WheelbaseSWB: 3,112 mm
MAX: 3,340 mm
LengthSWB: 5,331 mm
MAX: 5,631 mm
Width2,032 mm
Height1,984 mm
AssemblyLouisville, Kentucky, U.S. (Kentucky Truck Assembly)
Ford Expedition – Fourth generation2017–2024
Ford Expedition – Fourth generation
SpecificationValue
Model codeU553
ProductionSeptember 25, 2017 – 2024
Model years2018–2024
PlatformFord T3 platform
Engines3.5L EcoBoost V6
Transmissions10-speed 10R80 SelectShift automatic
Transfer case (4×4 models)
2-speed BorgWarner 4417
High range ratio: 1.00:1
Low range ratio: 2.64:1
Wheelbase3,112 mm
LengthSWB: 5,334 mm
Width2,029 mm
HeightSWB: 1,943 mm
AssemblyLouisville, Kentucky, U.S.
(Kentucky Truck Plant)
Ford Expedition – Fourth generation2017–2024
Ford Expedition – Fourth generation
SpecificationValue
Model codeU553
ProductionSeptember 25, 2017 – 2024
Model years2018–2024
PlatformFord T3 platform
Engines3.5 L EcoBoost V6
Transmissions10-speed 10R80 SelectShift automatic
Transfer case (4x4 models)
2-speed BorgWarner 4417
High range ratio: 1.00:1
Low range ratio: 2.64:1
Wheelbase3,343 mm
Length5,636 mm
Width2,029 mm
Height1,938 mm
AssemblyLouisville, Kentucky, U.S.
(Kentucky Truck Plant) (2017–2024)
Ford Expedition – Third generation2006–2017
Ford Expedition – Third generation
SpecificationValue
Model codeU324
ProductionAugust 2, 2006 – July 2, 2017
Model years2007–2017
PlatformFord T1 platform
Engines5.4L Triton 24V V8 (2007–2014)
3.5L EcoBoost V6 (2015–2017)
Transmissions6-speed 6R75 automatic
6-speed 6R80 automatic
6-speed 6R80 SelectShift automatic
Transfer case (4×4 models)
2-speed BorgWarner 4417
High range ratio: 1.00:1
Low range ratio: 2.64:1
Wheelbase3,023 mm
Length5,245 mm
Width2,002 mm
HeightSWB: 1,961 mm
Eddie Bauer: 1,989 mm
Kerb weight2,631 kg (standard)
2,754 kg (EL)
AssemblyWayne, Michigan, United States (2007–2009)
Louisville, Kentucky, United States (2009–2017)
Expedition EL2006–2017
Expedition EL
SpecificationValue
Model codeU354
Production2006–2017 (EL/Max)
Model years2007–2017
PlatformFord T1 platform
Engines5.4 L Triton 24V V8 (2007–2014)
3.5 L EcoBoost V6 (2015–2017)
Transmissions6-speed 6R75 automatic
6-speed 6R80 automatic
6-speed 6R80 SelectShift automatic
Transfer case (4x4 models)
2-speed BorgWarner 4417
High range ratio: 1.00:1
Low range ratio: 2.64:1
Wheelbase3,327 mm
Length5,621 mm
Width2,002 mm
HeightEL/Max: 1,974 mm
Eddie Bauer (2007–10)/XLT (2011–present): 1,989 mm
Assembly(2006–2009): Wayne, Michigan, United States
(2009–2017): Louisville, Kentucky, United States
Ford Expedition – Second generation2002–2006
Ford Expedition – Second generation
SpecificationValue
Model codeU222
ProductionMarch 2002 – July 2006
Model years2003–2006
Engines4.6 L Triton V8 (2003–2004)
5.4 L Triton V8 (2003–2004)
5.4 L 3-valve Triton V8 (2005–2006)
Transmissions4-speed 4R70W automatic (2003–2004)
4-speed 4R75E automatic (2005–2006)
Transfer case (4×4 models)
2-speed BorgWarner 4416
High range ratio: 1.00:1
Low range ratio: 2.62:1
Wheelbase3,023 mm
Length5,227 mm
Width1,999 mm
Height2005–2006 4WD: 1,946 mm
2005–2006 2WD: 1,948 mm
2003–2004: 1,971 mm
AssemblyWayne, Michigan, United States
DesignerTyler Blake (1999)
Ford Expedition – First generation1996–2002
Ford Expedition – First generation
SpecificationValue
Model codeUN93
ProductionJuly 22, 1996 – March 2002
Model years1997–2002
Engines4.6 L Triton V8
5.4 L Triton V8
Transmissions4-speed E4OD automatic
4-speed 4R100 automatic (1999–2002)
4-speed 4R70W automatic (4.6L only)
Transfer case (4×4 models)
2-Speed BorgWarner 4406
High range ratio: 1.00:1
Low range ratio: 2.64:1
Wheelbase1996–1998: 3,023 mm
1998–2002: 3,025 mm
Length5,197 mm
Width1,996 mm
Height1996–98 4WD: 1,941 mm
1996–98 2WD: 1,902 mm
1998–2000 4WD: 1,991 mm
1998–2000 2WD: 1,943 mm
2000–02 4WD: 1,946 mm
2000–02 2WD: 1,887 mm
AssemblyWayne, Michigan, United States
DesignerBob Aikins (1993)

Engines and transmissions

Model yearsEngineTransmissionDriveFuel
2018–20273.5 L, 6 cyl10-speed automaticPart-time four-wheel drivePetrol (regular)
2018–20273.5 L, 6 cyl10-speed automaticRear-wheel drivePetrol (regular)
2015–20173.5 L, 6 cyl6-speed automaticPart-time four-wheel drivePetrol (regular)
2015–20173.5 L, 6 cyl6-speed automaticRear-wheel drivePetrol (regular)
2012–20145.4 L, 8 cyl6-speed automaticPart-time four-wheel drivePetrol or E85 (flex-fuel)
2009–20145.4 L, 8 cyl6-speed automaticRear-wheel drivePetrol or E85 (flex-fuel)
2010–20115.4 L, 8 cyl6-speed automaticFour-wheel drivePetrol or E85 (flex-fuel)
2007–20085.4 L, 8 cyl6-speed automaticRear-wheel drivePetrol (regular)
2000–20065.4 L, 8 cyl4-speed automaticFour-wheel or all-wheel drivePetrol (regular)
2000–20065.4 L, 8 cyl4-speed automaticRear-wheel drivePetrol (regular)
2000–20044.6 L, 8 cyl4-speed automaticFour-wheel or all-wheel drivePetrol (regular)
2000–20044.6 L, 8 cyl4-speed automaticRear-wheel drivePetrol (regular)

Fuel economy (EPA)

Model yearsConfigurationCombinedCityHighway
2018–20273.5 L, 6 cyl · 10-speed automatic · Part-time four-wheel drive12.4–13.8 L/100 km13.8–15.7 L/100 km10.7–12.4 L/100 km
2018–20273.5 L, 6 cyl · 10-speed automatic · Rear-wheel drive11.8–13.1 L/100 km13.8–14.7 L/100 km9.8–10.2 L/100 km
2015–20173.5 L, 6 cyl · 6-speed automatic · Part-time four-wheel drive13.8 L/100 km15.7 L/100 km11.8 L/100 km
2015–20173.5 L, 6 cyl · 6-speed automatic · Rear-wheel drive13.1 L/100 km14.7–15.7 L/100 km10.7–11.2 L/100 km
2012–20145.4 L, 8 cyl · 6-speed automatic · Part-time four-wheel drive15.7 L/100 km18.1 L/100 km13.1 L/100 km
2007–20145.4 L, 8 cyl · 6-speed automatic · Rear-wheel drive14.7–18.1 L/100 km16.8–21.4 L/100 km11.8–14.7 L/100 km
2010–20115.4 L, 8 cyl · 6-speed automatic · Four-wheel drive15.7–16.8 L/100 km18.1–19.6 L/100 km13.1–13.8 L/100 km
2000–20065.4 L, 8 cyl · 4-speed automatic · Four-wheel or all-wheel drive16.8–18.1 L/100 km18.1–21.4 L/100 km13.8–15.7 L/100 km
2000–20065.4 L, 8 cyl · 4-speed automatic · Rear-wheel drive16.8–18.1 L/100 km18.1–19.6 L/100 km13.1–14.7 L/100 km
2000–20044.6 L, 8 cyl · 4-speed automatic · Four-wheel or all-wheel drive16.8 L/100 km18.1–19.6 L/100 km13.8–14.7 L/100 km
2000–20044.6 L, 8 cyl · 4-speed automatic · Rear-wheel drive14.7–16.8 L/100 km16.8–18.1 L/100 km12.4–13.1 L/100 km

Values are the official EPA label figures for each model year, shown as the lowest and highest value for the configuration. Electric models show energy use per 100 km. Real-world consumption depends on driving style, weather and load. Luggage and passenger volumes follow the EPA measuring method and can differ from the VDA figures used in Europe.

EU type-approval data

YearsPowertrainEnginePowerMass
2018Petrol3497 cm³280 kW (381 PS)2580–2750 kg

Years are registration years. Each range runs from the 10th to the 90th percentile of the values reported for new registrations; it is not an average. Mass is the mass in running order. For electric cars the power is the type-approval net power, which can be lower than the peak power in brochures.

Key specifications

Key specifications
SpecificationValue
EPA size classStandard SUV, SUV
Model years in EPA data2000–2027
PowertrainsPetrol, Flex-fuel
Engine displacement3.5–5.4 L
Cylinders6, 8
Transmission typesAutomatic
DriveRear-wheel drive, Part-time four-wheel drive, Four-wheel drive, Four-wheel or all-wheel drive
FuelPetrol (regular), Petrol or E85 (flex-fuel)
Configurations listed73
Forced inductionTurbocharged (on some versions)
Start-stop systemOn some versions
Powertrains (EU)Petrol
Engine displacement (EU)3,497 cm³
Power (EU)280 kW (381 PS)
Mass in running order (EU)2,580–2,750 kg

Years and markets

Years and markets
SpecificationValue
Model years (US)2000–2027
New registrations (EU)2003–2004, 2006–2008, 2011, 2013, 2018–2021, 2024–2025

Owner complaints (NHTSA)

ComponentComplaintsMost reported model years
Engine and cooling15162000, 2003, 2006
Transmission and drivetrain13822018, 2019, 2020
Electrical system10882000, 2001, 2003
Speed control and cruise6322000, 2001, 2005
Brakes5352003, 2016, 2017
Tyres4202000, 2001, 2003
Fuel and propulsion3942003, 2005, 2007
Visibility and wipers3862000, 2001, 2003
Body and structure3752000, 2003, 2008
Airbags3062000, 2003, 2004

Source: complaints filed by owners with the U.S. National Highway Traffic Safety Administration (NHTSA) for model years 2000–2025: 6921 complaints, 413 with a crash and 503 with a fire. Complaints are owner reports that NHTSA has not verified, and one complaint can name more than one component. More complaints can also mean more cars sold.

Recalls

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