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Automotive glossary

Spot Welding (Resistance Spot Welding)

Spot welding joins overlapping steel panels by passing a strong current through them at small points.

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What is Spot Welding (Resistance Spot Welding)?

Car bodies are held together by thousands of factory spot welds. Bodyshops use spot welders to replace panels such as sills and quarter panels. Modern high-strength steels need inverter welders with precise settings. Some repairs use rivet bonding instead of welds.

How it works

Electrodes clamp the sheets and current melts a small nugget of metal that joins them.

Why it matters for your car

Repair methods must follow the manufacturer, as some steels must not be heated. Poor welds reduce crash strength.

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